What distinguishes sponge and latex from one another? What makes latex superior, then? Together, let's look at this.

We're here to explain the distinctions between sponge and natural loofah wholesale latex. Although it appears to be a soft substance, there may be a significant difference.

The sponge animal phylum is a type of organisms found in nature, but for modern humans, the term "sponge" refers to the great majority of chemical compounds generated by humans. It's similar to glue; although early "glue" was an animal product, modern "glue" is primarily made of synthetic materials.

Some of the species in Spongia, whose "skeletons" were the "sponges" utilized by the konjac sponge supplier ancients for bathing, include bathing sponges. Later synthetic sponges similarly mimic the functionality of these animal "bones"!

The claim that there is no distinction between sponges and latex is false. Sponge and latex are vastly different materials.

The four raw components used to make processing foam for sponge covers are as follows:

1. Polyether or polyol

2.Toluene diisocyanate (TDI)

3.Foaming agent 

4. A range of chemical supplements.

Toluene diisocyanate, a substance banned compressed sponges bulk during the Olympic Games, is the sponge's most dangerous offender.

Nearly no manufacturers utilize sponge to create white bras without lace and other masks because of the molecular instability of the sponge, which makes sponge cups very quick to turn yellow. The structure of the organization, which is similar to a sponge honeycomb, makes it tight and difficult to breathe. Sweating causes the body to retain water, which not only makes it difficult to dry and makes dirt easier to hide, but also creates an environment that is perfect for bacterial development.

On the other hand, the latex producing method is intricate and healthful. Millions of microscopic air cells found in latex foam work as a natural exhaust ventilation system. This facilitates the discharge of body heat and moisture, providing you with a peaceful and pleasant resting environment. Additionally, latex goods have no negative side effects, don't age or break down, and biodegrade without harming the environment.

There are around 13 processes that make up production:

Cutting of natural latex is followed by: 1 collection and loading of natural latex, 2 processing and concentration of natural latex raw materials, 3 stabilization and storage of natural latex raw materials, 5 boxing and transportation of natural latex raw materials to the production facility, 6 mixing of raw materials to create original liquid (no need to add safe chemicals), 7 original liquid foam, 8 injection of original liquid into modeling mold, 9 high-temperature heating, and 10 molding.

Cutting natural latex:

Please be aware that three-leaf rubber trees are used to collect natural latex. A skilled rubber tapper can harvest up to 400–500 rubber trees per day. Because each latex pillow requires about 1,200 grams of raw latex, minus any damage, each rubber tree can only be harvested once per day, and collection must take place before the sun rises every day. Nearly 50 adult rubber trees must be collected to produce one latex pillow.

cutting latex natural

Collection of natural latex and loading:

All of the natural latex must be chopped and manually collected, thus it must be gathered as soon as possible before the sun rises and placed into the latex collecting truck. Otherwise, the latex would harden due to the heat and sunshine, which will significantly reduce the latex's quality.

Collection and loading of natural latex

3Natural latex raw material concentration and processing:

When the latex collection is finished, it must be transferred to the latex storage facility, where it must be concentrated and purified to guarantee that it is utilized in the following step.

the concentration and processing of natural latex raw materials

4Stabilizing the preservation of natural latex:

Professionally speaking, the latex's "mechanical stability" is a crucial component that must be taken into consideration before natural latex can be used to make latex pillows. This means that after the natural latex is collected, it must first undergo purification to remove impurities and then wait for the activity to decrease sufficiently to create a stable material. emergence of stability. Otherwise, the resulting latex pillows' quality is quite unstable.

Storage stability for natural latex

5 The raw ingredients for natural latex are packaged and sent to the manufacturing facility:

Our natural latex will begin to undergo transformation when it is kept for an extended length of time and some of the important coefficients in the testing process of composite latex manufacturing base.

Boxes of natural latex raw ingredients are transported to the production facility.

(6) The manufacturing stock is created by mixing the raw materials:

Similar to how wheat cannot be converted into bread without yeast and other raw materials, the latex pillow manufacturing process need the inclusion of some safe chemical raw chemicals to assure the foaming and shaping of the original latex liquid. As a result, the latex content of latex pillows created from pure natural latex liquid can only be managed between 90% and 93%. There is no such thing as a 100% natural latex cushion. Because of this, we shouldn't think that a latex cushion is 100% natural; if it has a latex content of up to 90%, it also contains water.

Materials were combined to create the first liquid.

(7) Foaming natural latex:

Under particular circumstances, let the natural latex and non-toxic necessary additions to totally fuse while creating foam that will produce the original liquid.

foamy latex natural

(8) Injecting the initial liquid into the mold for modeling:

Adults, children, and various pillow forms all use the same components because the initial liquid was foamed into a variety of shapes in the pillow mold. Therefore, testing by category is not necessary.

Injection of the original liquid into the modeling mold

9 Molding using high temperature heating:

The key to the moment's metamorphosis has arrived; proceed as you normally would with steamed bread at home, only that this time the milky taste and high temperature will actually cause the liquid to convert into bread. Next, open the box and wait for the surprise.

elevated temperature molding

Ten out of the mold removal:

Oh no, a latex pillow came out when the master opened the mold to remove the "bread," but this time it was still soft and floppy from only being steamed. This latex pillow also needed to be cleared once to prevent latex pillow with impurities.

Leaving the mold cleanup

11Heating up:

At this point, the latex pillow must first be dehydrated, heated, and dried for around 12 hours before it can be used as the full, elastic latex pillow that you see today.

drying and heating

Twelve pressure tests and quality checks:

The most significant of these is that if the latex pillow is not fully capable of passing the pressure test, such a latex pillow to reach your pillow can be harmful, and is not long to use, so it will be the first time to eliminate. Because the latex pillow is made of natural latex, there will unavoidably be some products that are not qualified. Additionally, the quality inspector will take the item out of the game if there are noticeable flaws in the quality and form. But since latex is a natural substance, not all of them can be flawless; regular latex pillows include air holes and other flaws.

both a pressure test and a quality check

packing for 13 products

The pillows will be placed on a special "coat" following a quality check, and then they will be placed in a lovely box that is appropriate for both gift-giving and personal usage.